Sunday 18 January 2015

Water temperature gauge installation

Water temp gauge now installed
Not all D's were created equal and as such not all had a water temperature gauge, my 1971 DS Pallas certainly didn't have one and like many which have the later style dashboard you'll find that if you don't have a temperature gauge there will still be a space for one in your instrument panel, opposite where your petrol gauge is located.

Since I like to keep an eye on data relating to the engine's condition I definitely wanted to install the gauge and especially since fitting one wouldn't alter much of the originality of the vehicle.

Once the gauge and temperature sender was sourced, thanks to Citroen Classics, I set forth to fit it and was pleasantly surprised how easy and rewarding it was. What's more the factory service manual takes you though each step, see FSM  814 Volume 2, "Fitting water temperature gauge".

Here's how I did it (this does not replace the advice in the FSM but just provides some added commentary):

Step 1 - Disconnect battery.
Step 2 - Undo speedo cable join from engine bay, usually located by right side of engine 
Step 3 - Unscrew the 4 screws located on the instrument panel
Step 4 - I had to remove the steering column trim since I couldn't manage to lever the instrument panel out, but this is easy as it's secured by two bolts underneath.
Step 5 - Carefully pull the instrument panel out
Step 6 - Unscrew the speedo cable from the speedometer and unplug the 3 plug connectors (they are colour coordinated and only go in one way so no chance of getting them mixed up).

You will now have the instrument panel in your hands. Good opportunity to renew any bulbs that may need renewing, the next steps are as follows:

without the temp. gauge installed
Step 1 - Pull off the two knobs on the front of the instrument panel, you will find that it's impossible to do so by hand. I did it by wrapping some material around it and then gripping gently the shaft of the plastic knob with a long nose plier. The next step is to use a wooden spoon (wooden spatula would work also) between the pliers and the instrument panel to lever against the plier and the panel. This technique worked well and it doesn't mark the trim in any way. 
Step 2 - Unscrew the 4 bolts which connect the front of the instrument panel to the rear of it
with the temp. gauge installed
Step 3 - You now can remove the front of the panel and clean the plastic lenses easily on both sides, it also reveals the blanking plate which covers the space where your gauge will be fitted.
Step 4 - remove this blanking plate, you'll find that if you push from the top it easily pops out.
Step 5 - there is a strip of black tape on the rear of the panel, you will need to remove this which will reveal 3 bolt holes and two holes which serve as locating holes for the water temperature gauge
Step 6 - the gauge can only go in one way, and once position screw the 3 philips bolts in place and your done.
The next step is to fit the water temperature sender, which on my car is located on the "water pump mounting housing" (not the water pump). A blanking plug needs to be removed which allows you to insert the sender. I've not done this yet as one school of thought says that the complete water pump needs to be removed as if you try to remove the plug it can strip itself and ruin the threads, jury is till out on what i will do and after asking a few people I'll make a decision on how to proceed.

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